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Production, installation, and maintenance of aluminum honeycomb panels

Views: 244     Author: Julong     Publish Time: 2023-03-27      Origin: aluminum panel systems manufacturer

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Production, installation, and maintenance of aluminum honeycomb panels

Installation method

1. Ear type: This installation method is to separate the ear and honeycomb board; the ear is processed separately and connected with the honeycomb board's glue joint position; the glue joint's suitable width is 12 mm. This installation method makes the processing simple and easy to install.


2. Flanging type: This installation method is for processing an aluminum honeycomb panel that is processed with installation flanging; the installation only needs to be connected with the keel and glue seam according to the location, suitable for a glue seam width of 10mm. This method is easy to install, but the processing is slightly complex and not suitable for modeling curtain wall panels.


3. Buckle type: This node is aluminum buckle type, buckle for a specific profile, simple installation, but this method requires high precision plate processing, and is not recommended for use in the length of more than 3000mm plate. According to the width of the buckle, there are 20mm and 40mm in the middle seam of the plate.


Use and maintenance

1. Tear the folding part of the protective film of the aluminum honeycomb panel and put the paper at the 90° corner of the folding edge. The paper should be folded into a 90° corner at the "+" glue seam, and the paper should be put in place once for the whole board to avoid wrinkling the paper.

2. Fill the foam bed, requiring density and straightness.

3. Fill the glue in a straight line, from top to bottom, from left to right, once played.

4. Scrape glue according to the principle of glue injection should also be once to the end, in the "+" word interface scraping and pulling speed a little slower.

5. Tear off the paper, place it in the outer 45-degree tilt pull, and tear off the concentrated paper in the garbage can to avoid environmental pollution.

6. After the weathering adhesive dries, sweep away the torn outer protective film with a dry rag to wipe away the dust.


Related Technology

1. Roll forming technology:

In the process of the panel and back panel production, it is necessary to fold up the edges of the board. The folding machine used in the traditional process, because of its one-time rapid folding, will cause stress and microscopic damage inside the metal, affecting the service life of the metal. In contrast, the roll forming technology uses ten rollers to gradually fold the edges of the plate to a preset angle, gradually forming to ensure the release of internal stress and minimize the damage to the metal itself.

2. Continuous pre-roll coating technology:

The technology of attaching the coating color to the aluminum coil when it is formed has strong coating adhesion, good durability, uniform color, and no color difference between products of the same batch.

Technical data: Density (kg/㎡) 3.6~5.3

Unevenness <0.2mm

The thermal resistance value of the board body is 0.026m2.k/w

Equivalent thermal conductivity 0.88w/m.k

Sound insulation 29dB

Modulus of elasticity 4×104MN/㎡

Bending tensile strength ≥83MN/㎡ Shear strength 2MN/㎡ Stiffness (kN.㎡) 1.0~23.0 Fireproof grade B1 (GIN)


Manufacturing process

All aluminum honeycomb panel products are made of pre-roller-coated, high-grade aluminum alloy coils of a unified standard, combined with a variety of refined production processes.

1. Coating technology

(1) The original coating baking technology is adopted to ensure the adhesion of the coating as well as the uniformity and saturation of the color.

(2) We can provide the required color upon request, and we can also provide various special coatings.

2. Molding technology

(1) The panel is molded gradually through a series of molds to fully release the stress inside the panel.

(2) Protecting the coating on the surface of the panel from damage and making it more durable. The whole production process ensures the high precision of panel processing dimensions.

(3) Continuous thermal lamination production process is efficient and quick.

3. Honeycomb lamination technology

(1) From modern aviation technology, lighter weight, but higher strength of the panel.

(2) Using high-temperature lamination and panel hot pressing technology to ensure the integrity, strength, and flatness of the panels.

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