EnglishViews: 246 Author: Julong Publish Time: 2023-03-27 Origin: aluminum panel systems manufacturer
Using current textual information, designs for sheet metal processing, and aluminum honeycomb panels processing composite refinement design, the following processes are primarily followed in the process of processing composite aluminum honeycomb panels:
1. The casual hand-drawn designs were all converted to AUTOCAD drawings, and after approval, three copies were printed according to the batch, and the figure number was bound into a book. One copy for technology (after completion, transmitted to the archive), one copy for the workshop, and one copy for quality assurance inspection.
2. The numbering on designs without aluminum honeycomb panel plate numbers should be consistent. The numbered drawings are further numbered as follows: suffix + A for the panel, suffix + B for the base plate, suffix + C for the aluminum honeycomb core, and so on.
3. For aluminum panels or other material-faced bottom panels that require sheet metal processing, carefully measure out the bending coefficient and build a file. d. Prepare the catalog, calculate the area of a single piece and the total area, etc.
4. Draw a sheet metal unfolding design based on the bending coefficient and indicate the dimensions for the plate to be sheet metal processed. Draw the unfolding drawing after implementation if the inside and outside are not indicated on the drawing. In general, the inner surface (typically uncoated surface) of the unfolding drawing is the side with the major view towards people, and other circumstances should be specifically mentioned. Print three copies and arrange them in a book according to batch and drawing number. One copy for technical (after completion, transfer to archive), one copy for the workshop, and one copy for quality assurance inspection.
5. Prepare sheet metal processing instructions, stating the processing flow, tolerance requirements, precautions, processing points, etc.
6. Prepare a sheet metal processing offset sheet with a large font. The texture direction along the length direction is indicated as "↑"; the texture direction along the width direction is indicated as "→".
7. For those who need to do CNC undercutting and CNC opening and unfolding, they should be computer programmed and deposited on a U disk together with other technical data and given to the workshop director for signature.
8. Prepare aluminum honeycomb panel processing instructions, stating the processing flow, aluminum honeycomb core requirements, gluing material requirements, and construction process, mold diagram of shaped parts, aluminum honeycomb panel construction process, how to follow up processing, etc.
9. Provide auxiliary part drawings, installation drawings, and installation requirements.
10. Proofread the technical documents prepared by other personnel.
11. Archive the completed drawings and technical documents.
12. Provide on-site guidance to solve difficult problems such as the installation of aluminum honeycomb panels.
13. Answer questions on aluminum honeycomb panel processing.
1. Personnel preparation: 2 installers, 2 porters, and 1 welder.
2. Tool preparation: 1 electric hammer, 1 iron hammer, 2 movable and fixed wrenches, 1 2-meter ruler, 1 hanging line hammer, 2 angle rulers, 1 wire brush, 2 hand drills, 2 powerful pliers, 2 "+" word screwdrivers, 1 glue gun, 1 gray knife, 1 tape measure, 2 red and blue pencils, 1 set of welding machine, 1 horizontal ruler 1 set of electric welding machine, 1 horizontal ruler.
Stone aluminum honeycomb panel construction line
1. The verticality of the structural column is more positive, hanging a vertical line in the keel installation position axis, using the angle ruler to measure the upper and lower points, and recording data, the average value is magnified by 10 mm.
2. Mark the axis position with a red and blue pencil on the floor, and with the 90-degree stretch line delineated, set out the relative position of the keel axis, correcting the error as above.
1. Link the corner code, plus anti-corrosion rubber type plus square gasket, plus spring washers, plus through bolt and keel hand screw fixed.
2. The keel will be docked at the top of the logo position, and the spot welding angle code will be temporarily fixed.
3. Use 2m leaning tape to compare the vertical error of the keel to ±2mm, until the three-dimensional adjustment.
4. Review the diameter and compare it according to the method of putting it on the line.
5. Full welding angle code and buried contact bit, required welding height 6-8 mm, smooth lines, no bubbles and slag 6, de-slagging and rust removal, the second anti-rust paint coating.
1. According to the construction drawings compartmentalized marking out the cross-beam position axis.
2. Weld the corner code according to the marking line position to fix.
3. Place the crossbeam between the two corner codes and fine-tune it to the in and out position and the level surface of the stand.
4. Leveling and access position.
5. Full welding.
6. De-slagging and rust removal of two anti-rust paint coatings.
Adjust the curved plate according to the design glue seam, and finish wrapping the entire unit column using the principle of horizontal and vertical marking the center axis of the upright and crossbeam. Then, to ensure that the top and lower compartments, vertical and flatness errors of 2 mm, will be all the screws to make up, make the overall more positive.
