EnglishViews: 222 Author: Robert Publish Time: 2025-02-28 Origin: Site
Content Menu
● Introduction to Composite Panels
● Types of Composite Panel Cutting Tools
>> 3. Compression Spiral Cutters
>> - Cutting Aluminium Composite Panels with a Rocker Tool Head:
>> - Cutting Aluminium Composite Sheets with a Circular Saw:
>> - Scoring and Snapping ACM Panels:
>> 1. What are the key factors to consider when choosing composite panel cutting tools?
>> 2. How do compression spiral cutters prevent delamination in composite panels?
>> 3. What is the advantage of using diamond-coated wheels for cutting composite laminates?
>> 4. Can ACM panels be cut without specialized tools?
>> 5. How does the PANEL CUT tool achieve high productivity in composite panel machining?
Composite panels, such as aluminum composite materials (ACM) and carbon fiber reinforced polymers (CFRP), are widely used in various industries due to their lightweight, high strength, and durability. However, cutting these materials efficiently and cleanly can be challenging. The choice of cutting tools plays a crucial role in achieving clean cuts without damaging the panel's structure. This article will explore the different composite panel cutting tools available and discuss their effectiveness in producing clean cuts.
Composite panels consist of multiple layers, often including a core material sandwiched between two outer skins. For example, ACM panels have aluminum skins with a polyethylene core, while CFRP panels have carbon fiber skins with a variety of core materials. The unique structure of these panels requires specialized cutting tools to prevent delamination, flaking, or other forms of damage.
- Description: These tools are specifically designed for machining composite lightweight panels. They allow for drilling clean holes and profiling operations without delamination or flaking of the honeycomb core. The special tooth design enables high feed rates and extends tool life.
- Advantages: High productivity, clean surface finish, and long tool life.
- Use Cases: Ideal for sandwich panels with honeycomb cores.
- Description: Suitable for plunging and undercutting operations in composite sandwich panels. Available in solid carbide for longer tool life during plunging operations and HSS Cobalt Powdered Metal for undercutting.
- Advantages: PVD multi-layer coating for maximum performance and tool life.
- Use Cases: Best for detailed work requiring precise cuts.
- Description: These cutters have a combination of down-spiral and up-spiral shapes, which press the skins against the core during cutting, preventing delamination.
- Advantages: Excellent edge finish preservation.
- Use Cases: Ideal for cored panels where edge quality is crucial.
- Description: Designed with interrupted cutting edges to limit chip length, effectively cutting fibers in fiber-reinforced composites.
- Advantages: Efficient fiber cutting and reduced tool wear.
- Use Cases: Suitable for fiber-reinforced composite materials.
- Description: Diamond-coated wheels are extremely hard and provide sharp cuts through composite laminates.
- Advantages: Long-lasting and produces high-quality cuts.
- Use Cases: Best for cutting through tough or thick laminates.
This video demonstrates how to use the Evolution3 Rocker tool head for cutting ACM panels like Dibond or Alupanel. It emphasizes proper setup and technique for achieving clean cuts.
This video shows how to cut ACM sheets using a circular saw with a fine-toothed blade. It highlights the importance of high speed and proper technique for a clean cut.
This method involves scoring the panel with a razor knife and snapping it along the score line. It's a simple and cost-effective way to cut ACM panels without specialized tools.
When selecting composite panel cutting tools, consider the type of composite material, the desired edge quality, and the production volume. For high-volume production or precise cuts, specialized tools like PANEL CUT or DECORING CUT are recommended. For simpler cuts or low-volume work, methods like scoring and snapping or using a circular saw may suffice.
Achieving clean cuts in composite panels requires the right tools and techniques. By understanding the different types of cutting tools available and their applications, manufacturers can optimize their production processes and improve product quality. Whether it's high-speed machining with specialized tools or simpler methods like scoring and snapping, the choice of tool depends on the specific needs of the project.
When selecting composite panel cutting tools, consider the type of composite material, the desired edge quality, and the production volume. Different tools are suited for different materials and applications.
Compression spiral cutters press the skins against the core during cutting, preventing delamination and preserving edge quality. This makes them ideal for cored panels.
Diamond-coated wheels are extremely hard and provide sharp cuts through composite laminates, lasting longer than other cutting materials like tungsten carbide.
Yes, ACM panels can be cut without specialized tools by scoring and snapping them with a razor knife and straight edge. This method is simple and cost-effective for small-scale projects.
The PANEL CUT tool achieves high productivity through its special tooth design, which allows for extremely high feed rates while maintaining a clean surface finish. This design also extends tool life, reducing downtime for tool replacement.
[1] https://www.neuhaeuser-controx.de/Flyer_Panel-Tools_Ctx-EN.pdf
[2] https://www.youtube.com/watch?v=0TlsH6FTqJw
[3] https://www.cnblogs.com/luohenyueji/p/16990846.html
[4] https://explorecomposites.com/articles/cnc/cutters-for-composite-machining/
[5] https://www.youtube.com/watch?v=MNdbnTGeGDc
[6] https://blog.csdn.net/weixin_40289064/article/details/79669930
[7] https://compositeenvisions.com/document/cut-quality-from-various-tools/
[8] https://www.youtube.com/watch?v=jYvVq7IGGV4
[9] https://www.youtube.com/watch?v=biD_7yWJdLM
