wood-grain aluminum panel

Wood grain aluminum veneer is a viable replacement material for traditional building materials. Extremely high levels of wood grain imitation are present. Numerous curtain wall decoration materials have gradually entered the market as the idea of environmental preservation has gained popularity. The advantages of wood grain aluminum veneer over conventional curtain wall decoration materials are larger. One of the different varieties of aluminum panels is primarily described in this article as a wood grain aluminum veneer.

1. The introduction of aluminum panels with wood grain

High-grade aluminum alloy is the primary component of the ornamental material known as wood grain transfer aluminum panel. The wood grain design is swiftly transferred and permeates the aluminum material thanks to electrostatic powder spraying. A better simulation effect can be achieved by using the wood grain transfer aluminum panel in place of wood in specific places. It is a typical material for both interior and outdoor decoration since its size, shape, and degree of bending may be changed based on the design and use needs.

2. Aluminum panel processing techniques for wood grain

Aluminum panels with wood grain transfers often fall into one of three categories: thermal transfer, watermark transfer, or water drape transfer.

Thermal Transfer

The idea behind the wood grain thermal transfer printing procedure is to heat the thermal transfer film to create a decorative film, which will then be applied to the surface of the aluminum panel that has been electrostatically powdered.

Gluing and heat transfer are the two production processes that make up the thermal transfer process.

Gluing entails applying a special glue to an aluminum panel and adhering to a transfer paper with a wood grain pattern before baking the panel at a high temperature. The required pattern will appear on the aluminum panel after a predetermined amount of time. To display the pattern and improve the quality of the wood grain, thermal transfer printing involves applying high pressure to the paper and baking it at a high temperature on an aluminum panel. The cost of panels that employ thermal transfer printing will be more than that of panels that utilize glue since it is more difficult and involves more processes.

Transfer Watermark

For the transfer of specialized patterns, text information, etc., the watermark transfer technique can completely transfer the images and text on the transfer paper to the surface of the substrate. The difference between the watermarking technique and thermal transfer is that the latter requires water pressure. It is quite well-liked in the market because of its minimal investment. Since the watermark transfer procedure does not require an activator, organic solvent contamination is avoided, which has clear benefits for making crafts and home design. In addition to aluminum panels, a wide variety of different materials, including plastics, ceramics, and many others, can be utilized as carriers for the transfer of watermarks.

Transfer of Water Drape

The water-soluble polyvinyl alcohol film has a water drape film printed on it using the conventional gravure printing method. The drawback is that because of the substrate's high degree of flexibility, the pictures and text are easily bent during the coating process. As a result, text and graphics are typically created in continuous patterns so that even if the transfer is distorted, the ornamental effect will not be altered. Water-transfer ink is used in the gravure water-coating film. Water transfer ink offers better water resistance than conventional ink, and it dries using the volatilization drying method.

Julong will typically use the wood grain heat transfer technique because it is less expensive, but also because the technology is more advanced, the assurance of the quality of the wood grain is high, and the printing effect of the aluminum panel can be effectively ensured.

3. Heat Transfer Gluing of Wood Grain

First, clean and grind the aluminum panel to make sure its surface is smooth and free of debris. Next, use an electrostatic sprayer to apply the primer coating to the aluminum panel's surface.

The wood grain transfer paper is then adhered to the metal surface using a special glue. Then, to prevent the transfer paper from coming undone during the subsequent procedures, wrap the aluminum panel in wood grain transfer paper and secure the interface once again using high-temperature-resistant tape. Put the aluminum panel in the oven after adhering to the wood grain transfer paper, and use a high temperature to transfer the wood grain from the transfer paper to the metal panel. According to the texture depth to be transferred to the aluminum panel's surface, the baking temperature and time must be modified.

After the baking is finished, remove the transferred aluminum panel from the oven and dry the wood grain paper on the design until it is firmly adhered to the panel's surface. The aluminum panel's surface will pick up the grain of the wood grain paper. The combination of the primer layer and the color transferred from the wood grain paper results in the color known as the wood grain.

After the transfer is finished, the aluminum panel's surface will be cleaned and the high-temperature resistant tape will be removed. Check the wood grain transfer thoroughly to see if there are any gaps in the grain or any missing pieces. The protective film will be applied to the aluminum panel's surface when the inspection is finished.

4. Wood Grain Aluminum Veneer Benefits

Aluminum veneer is used as the basic material for imitation wood grain aluminum veneer, which is then combined with paints of three or more colors and coated while following specific manufacturing procedures and temperature requirements. The advantages of wood grain aluminum alloy veneer over wood panels include lightweight, environmental protection, durability, resistance to pollutants, ease of cleaning, and practical transportation.

In addition to its stunning beauty, the wood grain aluminum veneer features a wide variety of wood grains, a transparent texture, and a genuine appearance. In addition, it offers properties that wood does not have, like resistance to fire, corrosion, and dampness.

Additionally, the wood grain aluminum veneer has properties that make it resistant to rust, fracture, UV light, and other things. It may be formed into a variety of intricate shapes thanks to its great ductility, and its back can be filled with materials that are insulating or soundproof, among other things. The ability to recycle the wood grain aluminum veneer is crucial because it preserves the environment and lessens material resource waste.

5. Summary:

The advantages of aluminum panels with wood grain are explained in this article. In addition to having basic hues like white, black, etc., aluminum veneer also contains the textures of wood grain and stone grain. Customers can choose the type of aluminum veneer based on their tastes and style.